​​ Production Readiness & Material Availability Software — Vesonix TechLabs
Engineering The Next Vision
info@vesonix.com Hyderabad, India
Vesonix Platform
Trusted by manufacturing and planning teams

Production
Readiness

Know whether a production plan, BOM, batch, or work order is actually ready to execute — before you find out on the shop floor.

Includes Automatic material requirement calculation from BOM lines and quantities

How readiness and shortage challenges
actually get resolved

Real questions from planners, procurement, and quality teams — and the answers that keep production moving.

Live Q&A
Materials look available in ERP until the shop floor actually starts preparing, and then they're short, blocked, or pending quality release.
9:00 AM
Production Readiness
Production Readiness
Required quantity is compared against available, blocked, and quality-held stock before the run starts — not after.
9:04 AM
Substitute materials exist on paper, but nobody's sure if they're actually approved to use.
10:00 AM
Production Readiness
Production Readiness
Approved substitutes and their approval status are shown right alongside the shortage, so a planner isn't guessing.
10:02 AM
BOM quantity and available stock get checked manually, run by run, usually in a spreadsheet.
11:00 AM
Production Readiness
Production Readiness
Selecting a BOM and planned quantity automatically expands the material requirement and checks it against available stock.
11:05 AM
Production teams find out about missing documents late — sometimes after the run has already started.
12:00 AM
Production Readiness
Production Readiness
Required production documents stay attached to the run itself, so a missing document shows up as part of the readiness check, not as a surprise on the floor.
12:02 AM
Procurement and stores aren't aligned with what production actually needs first.
13:00 AM
Production Readiness
Production Readiness
Shortage tasks are created and assigned directly to procurement or stores from the readiness check, tied to the specific run that needs them.
13:04 AM
Plant managers don't have a simple way to see which upcoming runs are actually at risk.
14:00 AM
Production Readiness
Production Readiness
A dashboard shows every upcoming production run by readiness status — Ready, Ready With Exceptions, or Blocked — at a glance.
14:03 AM

Capabilities

Every readiness check your planners need, before the shift starts

From BOM expansion to substitute approval — one view that tells you if the run is ready.

Scroll down to explore all features
01
Automatic material requirement calculation from BOM lines and quantities
02
Required vs available quantity comparison
03
Shortage, blocked stock, and quality hold highlighting
04
Substitute material visibility with approval status
05
Procurement or stores task creation directly from a shortage
06
Dashboard of upcoming production runs by readiness risk
01  /  06

ERP Integration

Your ERP holds the BOM and stock.
This workspace turns it into a decision.

No ERP replacement. A readiness layer that checks, flags, and clears every run before it touches the shop floor.

Your ERP
System of record — stays exactly as it is
  • BOM, formula, and routing data
  • Purchase orders and stock ledger
  • Production orders and scheduling
  • Quality inspection and hold records
Production Readiness adds
Controlled workflows, approvals, and decisions

Readiness Workflow

How a run moves from checked to cleared

Every production run follows a defined sequence — checked, flagged, approved, and cleared before it starts.

01
Draft
02
Checking
03
Shortage Found
04
Pending Approval
05
Ready With Exceptions
06
Ready
07
Blocked
Stage 1 of 7
Draft

Planner selects a BOM, formula, batch, or production order and a planned quantity to check.

01 / 07
Stage 2 of 7
Checking

Material requirements are expanded and compared against available stock.

02 / 07
Stage 3 of 7
Shortage Found

A shortfall, blocked stock, or quality hold is identified against one or more materials.

03 / 07
Stage 4 of 7
Pending Approval

A substitute material or exception needs approval before the run can proceed.

04 / 07
Stage 5 of 7
Ready With Exceptions

Shortages are covered by approved substitutes or open procurement/stores tasks, but not yet fully resolved.

05 / 07
Stage 6 of 7
Ready

All required materials are available, approved, and documented; the production run is clear to start.

06 / 07
Stage 7 of 7
Blocked

A shortage or quality hold has no approved substitute and no resolution path; the run cannot proceed until it's cleared.

07 / 07

Getting Started

Running your first readiness check with Production Readiness
in three steps

Connect your ERP BOM and stock data, define your reorder thresholds, and your planners get a live readiness view before the shift starts.

01
Book a Demo
Tell our team about your workflow. We'll walk you through the platform live and map it to how you operate — no commitment required.
Day 1
02
Configure Your Workspace
Add your team, set access roles, and import your data. Our onboarding specialists configure everything for your exact workflow.
Week 1
03
Go Live & Scale
Start operating on real data from day one. As your business grows, the platform scales with you.
Under 6 weeks
Live Walkthrough

A real readiness check, checked to cleared

From the moment a BOM is selected to the moment the run is cleared — here is how it moves through the workflow.

Step 01

Up Next

Application Preview

See the Interface

Explore the availability check, substitute tracking, and readiness dashboard — before your team goes live.

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Production Operations

Know before you start the line

Check material availability, tooling, and clearances before production starts — not after it stops.